Thermoformed Tray Table for Aircraft
This tray table series is engineered for commercial aircraft cabin seats, manufactured via vacuum forming of aviation flame-retardant sheets—primarily FR-ABS, PC/ABS alloy, or FR-HIPS sheet stock. It delivers lightweight performance while maintaining structural rigidity, achieving over 25% weight reduction compared to conventional metal tables. The product is thermoformed in a single operation using precision molds, seamlessly integrating anti-slip texture, cup recesses, retaining lips and rounded impact-resistant corners with gap-free, easy-to-clean surfaces. Sheet formulations comply with CCAR 25.853 / FAR 25.853 Appendix F for flammability, low smoke and low toxicity, passing vertical and 45° burn tests. With low tooling investment and short development lead time, it supports small-batch customization and rapid prototyping. Seamlessly fitting Boeing, Airbus and COMAC seat systems, it is a cost-effective solution for regional jets, business jets and economy-class retrofit programs.
Thermoformed Tray Table for Aircraft
航空吸塑餐桌板 技术参数表
Technical Specifications: Aircraft Thermoformed Tray Table
| 项目 (Item) | 参数规格 (Specification) |
|---|---|
| 产品名称 (Product Name) | 航空吸塑餐桌板 / 真空成型座椅小桌板 (Aircraft Thermoformed Tray Table) |
| 主体材质 (Material) | 阻燃ABS / PC/ABS合金 / 阻燃HIPS片材 (FR-ABS / PC/ABS Alloy / FR-HIPS Sheet) |
| 片材厚度 (Sheet Thickness) | 1.5–4.0 mm（可定制 / Customizable） |
| 成型工艺 (Process) | 真空吸塑 / 热压成型 (Vacuum Forming / Thermoforming) |
| 单片重量 (Unit Weight) | ≤1.4 kg（较金属方案减重≥25%）(≤1.4 kg, ≥25% lighter than metal) |
| 表面处理 (Finish) | 皮纹 / 细砂面 / 哑光防静电涂层 (Textured / Fine Matte / Anti-static Matte Coating) |
| 阻燃标准 (Fire Standard) | CCAR 25.853 / FAR 25.853 附录F Part I IV (Appendix F Part I & IV) |
| 燃烧性能 (Burn Test) | 60秒垂直燃烧：烧焦长度≤152mm，焰燃时间≤15s (60s Vertical: Burn length ≤152mm, Flame time ≤15s) |
| 烟雾密度 (Smoke Density) | 最大比光密度 Ds ≤200 (Max. Specific Optical Density Ds ≤200) |
| 服务温度 (Service Temp.) | -55°C 至 +82°C (-67°F 至 180°F) |
| 桌面特征 (Tabletop Features) | 防滑皮纹 / 双杯槽 / 防脱落突缘 / 圆角 (Anti-slip Texture / Dual Cup Recesses / Retaining Lip / Rounded Corner) |
| 加强结构 (Reinforcement) | 背部玻纤/铝箔复合加强筋 (Back-side Fiberglass/Aluminum Foil Composite Ribs) |
| 安装方式 (Mounting) | MS20001P5 长铰链 + 螺纹紧固 / 快拆销 (MS20001P5 Hinge + Threaded Fasteners / Quick-release Pin) |
| 承载能力 (Load Capacity) | 静载≥90 kg，满足客舱正常使用要求 (Static Load ≥90 kg, Meets Cabin Service Req.) |
| 模具开发周期 (Tooling Lead Time) | ≤4 周（仅为注塑模具的1/3）(≤4 wks, only 1/3 of injection mold) |
| 模具成本 (Tooling Cost) | 约为注塑方案的 20–30% (Approx. 20–30% of injection tooling) |
| 使用寿命 (Service Life) | ≥8 年 / 30,000 次翻折 (≥8 Years / 30,000 Flip Cycles) |
| 适用机型 (Applicability) | 波音 / 空客 / 中国商飞 / 庞巴迪 / 巴西航空 (Boeing / Airbus / COMAC / Bombardier / Embraer) |
